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Rotor screw pump

KOLEBURG engineers high-efficiency Rotor screw pump systems designed for maximum continuous uptime, strict industry compliance, and minimal lifecycle costs.

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KOLEBURG As A Rotor Screw Pump Manufacturer

As a direct manufacturer, KOLEBURG delivers strict quality control, comprehensive engineering support, and precise fluid handling solutions tailored to demanding environments. Our approach ensures optimal ROI for facility owners and procurement managers through rugged construction and extended operational lifespans. Integrating a KOLEBURG Rotor screw pump into your system guarantees technical precision from production to field application.

  • Manufacturing: Advanced CNC machining of rotors and stators ensures exact tolerances, utilizing premium materials like 316L and martensitic stainless steel for superior mechanical resilience.

  • Service: Dedicated engineering support provides everything from initial lifecycle cost analyses to predictive maintenance frameworks, minimizing unplanned facility downtime.

  • Application: Highly configurable Progressive Cavity Pump designs adapt seamlessly to handle everything from highly abrasive industrial sludge to delicate, shear-sensitive fluids.

KOLEBURG Rotor Screw Pump Core Performance Parameter Range Table

This table outlines the foundational operational limits of our Rotor screw pump series, ensuring compliance with heavy-duty industrial demands and standards like the API 675 Pump specifications.

ParameterRange/Capacity
Flow RateUp to 400 m³/h
Differential PressureUp to 48 bar
Temperature Range-20°C to 150°C
Maximum ViscosityUp to 1,000,000 cPs
Solid HandlingUp to 40% solid content by volume

KOLEBURG Rotor Screw Pump Flow and Speed Reference Table

Caliber-specific speed and output correlations are designed to optimize volumetric efficiency and reduce energy costs for facility operations.

Caliber (DN)Optimal Speed (RPM)Estimated Flow (m³/h)Motor Power (kW)
DN 50300 – 5005 – 122.2 – 4.0
DN 100250 – 40025 – 557.5 – 15.0
DN 150200 – 35060 – 12018.5 – 30.0
DN 250150 – 250180 – 30045.0 – 75.0

KOLEBURG Rotor Screw Pump Structure and Material Performance Comparison Table

Material selection dictates the chemical compatibility and mechanical resilience of the equipment, with options ranging from standard alloys to a specialized Duplex Stainless Steel Pump configuration.

ComponentMaterial OptionsPerformance Characteristic
Rotor304 / 316 / 2205 DuplexHigh tensile strength and extreme corrosion resistance for harsh chemicals.
StatorNBR / EPDM / FKM (Viton)Customized elastomer selection to prevent chemical degradation and abrasive wear.
HousingCast Iron / Stainless Steel PumpRugged outer casing designed to withstand external environmental stress and high internal pressures.

KOLEBURG Rotor Screw Pump Key Performance Features

  • Delivers a constant, non-pulsating flow rate regardless of system pressure fluctuations, preserving the integrity of sensitive fluids often required in a Sanitary Screw Pump.

  • Provides exceptional self-priming capabilities with a high suction lift, reducing the need for auxiliary priming systems.

  • Features reversible rotation capabilities for flexible operational control and easy pipeline clearing.

  • Ensures a long service life and lower total cost of ownership through hardened rotor surfaces and precision-engineered stator geometries.

KOLEBURG Rotor screw pump 1

Need Technical Specifications For Rotor Screw Pump Procurement?

Maximize your operational ROI by requesting detailed performance curves, specific material capability charts, and comprehensive bulk pricing structures. Our technical team provides complete lifecycle cost analyses, dimension drawings, and API 610 Pump compliance documentation to streamline your purchasing decisions and facility integration.

Rotor Screw Pump Applications

Factory Power and Renewable Energy

Wastewater Treatment

Transfers abrasive sludge and polymer dosing without clogging, serving as an optimal Wastewater treatment influent pump.

Mining infrastructure

Petrochemical Industry

Efficiently handles high-viscosity crude and tank bottom sludge, outperforming standard units as a reliable Petrochemical crude oil transfer pump.

Pipelines near the capital - converted from

Food & Beverage Processing

Moves delicate pastes and viscous mixtures with zero shear, functioning as an essential Food factory syrup transfer pump.

Modern industrial shop on pouring mineral water

Mining Operations

Manages heavy mineral slurries and mine dewatering where a traditional Slurry Pump or Twin screw pump might experience excessive wear from hard particulates.

KOLEBURG other pump series

Rotor Screw Pump Technical Facts & Performance Descriptions

What are the key manufacturing tolerances required for a high-quality Rotor screw pump?

To maintain optimal volumetric efficiency and prevent internal fluid slip, our CNC machining processes ensure micron-level clearances between the helical rotor and the elastomeric stator. This precise engineering is fundamental to the reliable operation of any Variable Speed Screw Pump subjected to fluctuating discharge pressures.

 

During manufacturing, the metallic rotors undergo specialized heat treatment and surface hardening, such as hard chrome plating or vacuum ion coating. This creates a highly wear-resistant surface that protects the core rotor pump components against severe abrasion when handling industrial slurries or particulate-laden fluids.

 

Stator material is strictly chosen based on the pumped fluid’s chemical compatibility, operating temperature, and abrasiveness. We mold stators from premium elastomers like NBR, EPDM, or FKM, ensuring chemical resistance comparable to a specialized Fluoroplastic Pump while maintaining the necessary flexibility for the progressing cavity sealing mechanism.

 

Unlike high-speed impellers, the engineered internal geometry of a Rotor screw pump forms sealed, continuous cavities that progress linearly. This generates a smooth, non-pulsating flow with ultra-low shear, making it vastly superior to a standard High Efficiency Split Case Pump for transferring fragile polymers, flocculants, or shear-sensitive emulsions.

Every unit undergoes rigorous factory acceptance testing (FAT) directly on our manufacturing line. This includes hydrostatic casing pressure tests, mechanical seal leak detection, and full-curve flow rate verification, ensuring the equipment meets strict mechanical integrity standards before it arrives at your facility.

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KOLEBURG will never abuse, misuse, sell, or improperly disclose the information you submit via our forms.

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